A well-built aluminium ute tray is a long-term investment—tough, durable, and designed to handle the daily grind. Whether you're running a workhorse setup or loading it up for weekend adventures, a bit of simple maintenance goes a long way toward extending its life and keeping it looking sharp.

If you’ve recently installed a heavy duty ute tray or a dual cab aluminium tray, this guide is for you. Below, we’ll walk through practical tips to help you protect your tray, reduce wear, and get the most value out of your setup over time.

1. Keep It Clean

Aluminium doesn’t rust like steel, but that doesn’t mean it’s maintenance-free. Dirt, grime, salt, and chemical residues can all cause surface corrosion or staining if left unchecked. This is especially true if you're working in coastal areas or on construction sites.

What to do:

• Hose down your tray regularly—once a week if you’re working in dusty or wet conditions.
• Use a mild detergent and soft sponge or cloth. Avoid abrasive brushes that can scratch the aluminium.
• Rinse thoroughly and dry with a microfiber cloth to prevent water spots.

For dual cab aluminium tray setups where the tray area is smaller and often more enclosed, dirt can build up in tight spaces—so pay close attention to corners and under toolboxes.

2. Inspect for Damage

Even the toughest heavy duty ute tray can take a hit over time. Whether it’s a dropped tool or a heavy load sliding during transit, dents and scratches are pretty common. And while aluminium won’t rust, deep scratches can dull the finish or make your tray look tired.

What to do:

• Inspect the tray weekly for dents, dings, or gouges—especially if you’re loading up frequently.
• Touch up any damaged areas with protective coating or polish to maintain the look and surface integrity.
• Check welds and fasteners for signs of stress or fatigue—especially if you regularly carry heavy equipment.

3. Lubricate Moving Parts

If your tray is fitted with hinges, locks, drawers, or tie-down rails, it’s worth keeping them well-lubricated. Dust and moisture can cause moving parts to stick or squeak over time.

What to do:

• Apply a silicone-based spray to hinges, latches, and sliding mechanisms every 1–2 months.
• Wipe off any excess to avoid attracting dirt.
• For dual cab aluminium tray models with canopies or toolboxes, don’t forget to check the locks and internal hinges too.

Regular lubrication helps everything operate smoothly and extends the lifespan of moving components.

4. Protect the Surface

While aluminium is more resistant to corrosion, it can oxidise and stain without protection—especially if your tray is exposed to harsh chemicals or left unwashed for long periods.

What to do:

• Apply a quality aluminium polish or protective sealant every few months.
• For powder-coated trays, use a non-abrasive cleaner and avoid high-pressure sprays too close to the surface.
• Consider fitting a rubber mat or lining the tray base if you frequently load heavy tools, to reduce surface scratching and denting.

A well-maintained tray doesn’t just last longer—it looks more professional too.

5. Mind Your Load Limits

It’s easy to overload a heavy duty ute tray, especially when you’re in a rush or dealing with a big job. But over time, carrying too much weight can put stress on your tray’s frame, mounting points, and suspension.

What to do:

• Know your vehicle’s payload rating and stick to it.
• Distribute weight evenly across the tray to avoid bending or sagging.
• For dual cab aluminium tray setups, remember that a shorter tray means you need to be extra mindful of weight placement.

Following load guidelines protects both your tray and your ute’s performance.

6. Store It Right

If your ute’s not in use every day, how and where you park it can make a difference. Constant sun exposure, salty air, or muddy build-up can wear down your tray faster than you think.

What to do:

• Park under cover or use a tray cover when possible.
• Avoid leaving your ute in long-term exposure to salty or wet environments.
• If storing gear on the tray, cover or secure it to prevent rubbing or scratching the surface.

Simple storage habits help preserve the finish and extend the lifespan of your tray.

Final Thoughts

An aluminium tray is built tough—but like any part of your vehicle, it performs best with a little care. By keeping it clean, checking for wear, protecting the surface, and respecting your load limits, you can keep your heavy duty ute tray in top shape for years to come.

Whether you're using a dual cab aluminium tray for work, adventure, or both, the right maintenance routine ensures your tray not only lasts the distance—but looks the part too.

At Ocean Roads, we build our trays to take on tough Aussie conditions, but we also know that proper care makes all the difference. If you have any questions about maintaining your tray—or you're in the market for a new one—we’re always here to help.