Why Torque Tester is an Essential Lab Equipment for Bottle Manufacturers?

There is a need to test the torque values of the PET bottles to ensure the integrity of the products. For doing so, a torque testing machine is used. It calculates the rate at which the bottle will open or close. Hence, to ensure that high force is required to open a bottle, manufacturers need to use high-quality torque testers. Presto delivers top-grade torque testers to ensure that no spillage or leakage from the bottles is examined. 

To prevent spillage from the bottles, cap of the bottles should be closed properly. It can damage the in-line machines that are used for filling the bottles. Furthermore, if there are harmful chemicals present inside the bottles, it can lead to unwanted accidents in the factories.

This lab testing equipment gives the results in a digital format that makes it easy to perform the torque test on the PET bottles. As a quality control method, torque testing is essential in PET industries to identify the problems with the bottles before using them. After measuring the amount of torque required to open or close a bottle, a manufacturer can ensure that the bottles meet their required specifications and the bottles in good condition are delivered to the customers.

The maximum and minimum diameter for holding specimens in the torque tester

As we know, delivering the right products to the customers is necessary and it can be done with the help of a torque tester only. Presto is a leading torque tester supplier and with the help of this equipment, manufacturers can calculate the rotational force that is required to twist and turn a sample until it gets damaged. It helps the manufacturers in determining the sturdiness of the products.

Many factors affect the accurate testing of PET bottles and the maximum and minimum diameter for holding the specimens is one of them. The diameter of the torque is the size and thickness of the specimen. Different torque testers have different diameters for holding the specimen and it must be ensured that the specimen should be held tightly to prevent any slippage of the specimen during the test process.

For the Presto torque tester, the minimum diameter is 30 mm and the maximum diameter is 110 mm. It must be made sure that while conducting the tests, the diameter should be within the mentioned ranges to obtain valid results.

Torque test results can vary due to incorrect diameter

It is essential to ensure that the right diameter is set for conducting the torque tests. The wrong determination of the diameter for conducting the tests hamper the performance and give fluctuations in the results.

Furthermore, when setting incorrect maximum and minimum diameters for holding the specimen, manufacturers might measure the wrong torque force applied to it. It can lead to inaccurate data, wrong information, and issues with the design of the product as well. 

Presto Torque tester can record the 9 sample readings and the provision of digital readout is also there in the equipment. You can also read more on how to measure torque of PET bottles using this high quality testing instrument.

Challenges that occur in the torque testing process 

Earlier there were several challenges faced by the torque testers and those challenges are:

• Earlier, manufacturers used to record inaccurate test results, and inconsistent torque values were generated with the different production batches.
• During the manual testing process, there were high chances of inaccurate results due to human errors.
• Traditional torque testing methods were very time-consuming and impacted the efficiency of the process as well. 

Pros of on-time calibration of the torque testers

As we all know, Presto offers calibrated products and that calibration is valid for one year. The certificate of calibration is also provided with the equipment and it is NABL-approved. The pros of regular calibration of the equipment are:

• As it is known, precise results are very necessary for industries such as automotive and medical device production. When regular calibration of the machines is done then there are high chances of precise results and that will ensure the quality products are delivered to the customers.
• In industries such as construction industries, the inaccurate tightening of the fasters can cause catastrophic failures that can lead to accidents or injuries at the workplace. On-time calibration ensures that torque testers are operating accurately and prevent such incidents. There are some important things that you should keep in mind while operating the torque tester.
• When torque testing is not done properly then some chances are there that damaged products are delivered to the customers and the customers will tend to return the products. There are costs associated with this entire return process. The manufacturers will have to deliver the product again to the customers. It increases the costs incurred for the manufacturers.
• Thus, it is necessary to calibrate the torque tester on time to ensure the delivery of the right products to the customers.
• Some set standards need to be adhered by the equipment and regular calibration ensures that equipment will comply with these set standards and that will reduce the chances of penalty as well. 
• This increases the life span of the equipment as well as regular calibration identifies the potential issues with the machine and timely repair of the machine can be done that is cost-efficient for the manufacturers.
• When a regular calibration of the equipment is done, then on-time delivery of the products is ensured since quality products will be delivered to the customers due to regular calibration and there will be no leakage or spillage during the delivery process. 

Conclusion

In this blog, Torque tester has been discussed in detail till now. The torque tester measures the torque value for the bottles so that no spillage or leakage occurs in the bottles when they are delivered to the end customers. In simple terms, it ensures the quality of the products so that customers can receive the right products on time.

Presto’s torque tester prices are affordable and within the budget of the customers. Customers can dial +91-9210903903 or share an e-mail at info@prestogroup.com to know more about the machine. The highly skilled operators from Presto will help you.