What’s the difference between Automated Battery Burst Tester and Automated Pressure Control System?
You have to understand the difference between the two machines before choosing the one that is relevant to your needs.
The primary machines to test pressure include Automated Battery Burst Tester and Automated Pressure Control System. We will be explaining the difference between the two machines and making it easier for you to make a choice.
Automated Battery Burst Tester
The exact pressure of the battery casings failing is determined by using this machine to test batteries.
The pressure range used to conduct the test using the burst tester is between atmospheric to 5000 PSI (pneumatic system) and atmospheric to 60,000 PSI (hydraulic system).
The tests this machine conducts to determine the results are the vent release test and crimp release test. The vent release test pinpoints the exact pressure where the vent leaks. The crimp burst test at which point does the battery’s crimp bursts. When the two main points of the battery are tested, it helps the tester/ experimenter understand the limitations of the testing product.
Higher the quality, the more the customer acceptance. By working on a variety of the machine’s features, the acceptance of the product is increased in the industry. The main features affecting the overall performance and results of the machine include:
- cost
- durability
- safety aspects
- recyclability
- resistance to high power charging
- consideration of scale-up for manufacturing.
Alongside that, the aging mechanisms of cells, test procedures, and standard developments are also examined. The machine is used to determine the safety across industries to ensure the longevity of the testing material without damage.
Benefits of Automated Battery Burst Tester
Some of the benefits of the machine include:
- accurate pressure application and results
- user-defined testing conditions
- over-pressurization safety
- automated and manual control
Automated Pressure Control System
This machine is used to provide the exact pressure generation and control on the tester sample.
The pressure generation and control are applied from atmospheric pressure to 5000 PSI (pneumatic system) and 60,000 PSI (hydraulic system). This provides some of the most accurate results for the tester samples to ensure the best quality of products in multiple industries.
The working liquids of the machine include air and nitrogen, which are easily available, and the tests can be conducted without any delay. Plus, you have the ease of twenty different pressure steps ensuring the tester product is tested to the best of its ability. This allows the experimenter to understand how the testing sample would react when it becomes part of the real-life system.
The machine has a complete automated system that is controlled by a microprocessor. This allows the system:
- to be user-defined
- target multiple pressures according to the test requirement
- the rate of pressurization
You also have the ease of adding this machine as a part of an existing larger system you want to upgrade. Other than that, you can also use this machine independently as a tester and don’t require a complete system to be attached to it.
Benefits of the Automated Pressure Control System
Some of the benefits of this machine include:
highly accurate pressure transducers and instant feedbacks
- fatigue testing
- multi-level fail-safe protection feature
- throughout experiment results
Conclusion
The machines’ main difference lies in the functions that they have been invented for.
Automated Battery Burst Tester is used to test the durability of battery casings under pressure. Simultaneously, the Automated Pressure Control system is used to provide the exact pressure generation on the testing sample.