What Are The Benefits Of Mistake Proofing In Manufacturing?
Mistakes are important as they make you learn but when it is about the manufacturing sector, you just can’t afford such leanings. Any minor error while performing any manufacturing process can cost you huge.
Being a manufacturer, it is your duty to offer best services and products to your customers and this is only possible through a zero error process. And to ensure that the process will have no error, you must go through mistake-proofing.
It is a way to monitor and everything that can be a potential reason of error is sorted and the process will yield high quality results. Let’s have a deep insight into this process which is widely popular in the manufacturing industry across the world.
Benefits Of Mistake Proofing In Manufacturing
- Will ensure a huge cost cut
Once the mistake proofing is done, you don’t need high skilled workers to carry the task as half of the job is done. This will lead to a huge cost cut.
Moreover, it will ensure that there is zero waste and this will further save your money. It may go without saying, but producing fewer defective products means you’re also wasting fewer materials. This makes the entire process more profitable as each dollar saved is each dollar earned.
- Will ensure that tools are in best of their condition
Manufacturing tools like driller, punching tools, milling tools etc., must be in the best of their quality so as to yield best quality results. As poor quality will bestow disappointing outcomes that can ruin your relationship with your clients and their trust in your company.
For instance, if punching tools are not of optimum standard they will not produce a high precise and massive amount of holes that will lead to wastage of material as well as delay in the delivery.
Thus, while purchasing manufacturing tools, do keep in your mind that their quality shouldn’t be compromised to save a few bucks.
Two types of precautions are taken in the case of tools and equipment:
Preventative maintenance – Having a plan to clean the machine, check the settings, check the condition of certain parts, etc. on a regular interval.
Predictive maintenance – Based on information from the equipment manufacturer and based on past failures, be prepared to alter certain parts of the equipment at certain dates.
- Higher productivity than usual
Your processes will run more conveniently when errors are prevented, and defects are detected at an early stage and addressed immediately.
As a result, faster, more efficient processes and zero waste result in higher overall productivity. This will help you in meeting the tight delivery schedule which will further help you in serving your clients better.
- Ensure safety of workers on site
Manufacturing operations demand workers to deal with big machines. And if the required precautions are not taken at the right time, it can lead to a major accident that can cost you your workers life.
Thus, it is imperative to undergo the process of mistake proofing in manufacturing to ensure the safety of the workers on site.
Summary
Manufacturing processes are one of the toughest things to handle. It demands you to pour your blood and sweat into the process to get the desired results. And mistake proofing is helping manufacturers immensely in this pursuit.
