Screen printing involves applying ink to a surface through a mesh screen, and it employs a simple method and a few hand or machine tools. In USA or ASIA, there is a process for screen printing T-shirts and other products as well with various screen printing packages for sale
Steps for screen printing include:
- Stencil-making
It begins with an acetate film design. The film is placed on an emulsion-coated mesh screen under an intense light to harden and develop the emulsion. The pattern imprints the screen once exposed and hardened. When the screen dries, it\'s adjusted to guarantee precise printing. The operator has the stencil after that.
- Printing Press
Next, the screen is put on the printing press, and the object, such as a t-shirt, is lowered to the printing board. The operator adds ink to the screen. The operator uses a squeegee to force ink through the stencil and onto the product. The process will repeat to finish all orders. After printing, workers remove the emulsion from the mesh screen.
- Treatment
A dryer helps smooth and colorize the goods. After the ink dries, the operator washes the completed object.
Types of Silk Screen Printing
Silk screen printing goes beyond T-shirts. Since they may print on different materials, operators employ other screen-printing procedures.
Six printing technologies may suit any design:
- Spot Colour Screenings -The most typical silk screen printing technique
- Halftone Printing —For printing gradients of single or several colours
- Grayscale Printing —For printing full-colour photos through halftones or one greyscale
- Duotone Printing-A combination of two halftones
- CMYK Printing –Breaks a full-colour image into cyan, magenta, yellow, and black and mixes them to precisely replicate the photo\'s tone and colour.
- Simulated Printing Process –Combines spot colours with halftone colours to duplicate the original image.
- CMYK is costly and complex-Professionals use automated presses for accurate CMYK output.
Screen-printing benefits
Silk screen printing is an old technology that\'s been updated. In today\'s digital age, screen printing feels irreplaceable.
Even start-ups use this printing method because of cost, quality, and efficiency. Due to this, there are various best screen printing packages offered to customers today with following benefits.
- Customizable, versatile
Screen printing uses various materials and sizes. A corporation can have uniform t-shirts and a banner with the same design. Screen printing\'s various processes and colours restrict only the design.
- Cost-Effectiveness
Many firms use screen printing because bulk orders are cheaper. Printing is straightforward after the stencil is established. Since you may reuse the stencil, bulk printing is easy. Because of this, bulk printing packages are cheap.
- Quality
Screen printing employs thicker ink than other printing processes. Because of the composition, the print quality can endure stress, so consumers enjoy their shirts for a long time.
- Colours’ vibrancy
Multiple-colour printing requires layers. Because each colour stands out, it\'s tougher to recreate the result.
- Efficiency
Manual or automated silkscreen printing is simple. Simple setup and faster printing save time and money, especially for mass-producing design organizations.
- Reliability
Since screen printing is prevalent, numerous vendors and service providers are accessible. Now you only need the appropriate spouse.