Sodium Lignosulfonate Production Cost Analysis Report, Manufacturing Process, Raw Materials Requirements, Costs and Key Process Information, Provided by Procurement Resource
The latest report titled “Sodium Lignosulfonate Production Report Analysis” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of Sodium Lignosulfonate.
Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
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Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Sodium Lignosulfonate production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of Sodium Lignosulfonate Production Process:
- From Sulfite Pulping Process: This report presents the detailed production methodology and cost analysis of Sodium Lignosulfonate industrial production across Sodium Lignosulfonate manufacturing plants.The production of sodium lignosulfonate is a multi-step process that begins with the pulping of wood. Initially, softwoods such as pine or spruce are harvested and converted into wood chips. These wood chips are then treated with a combination of water and sulfite, which may contain sodium, magnesium, or calcium sulfite. The mixture undergoes sulfite pulping, during which the lignin present in the wood dissolves in the water-sulfite mixture, resulting in a solution known as spent liquor, which contains lignosulfonates. The spent liquor is further processed by treating it with sodium hydroxide. This treatment leads to the formation of sodium lignosulfonate in the spent liquor. The sodium lignosulfonate is then separated from the mixture, purified, and dried to yield the final product, sodium lignosulfonate.
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Product Definition:
Sodium lignosulfonate is an organic compound derived from softwood lignin, found in pine or spruce wood. With a chemical formula of C20H24Na2O10S2, it consists of twenty carbon atoms, twenty-four hydrogen atoms, two sodium atoms, ten oxygen atoms, and two sulfur atoms, weighing 534.5 g/mol, with a density of 1.3 g/cm³ at 25°C. Synthesized through the sulfite pulping process, it is water-soluble and can dissolve in solvents like propylene glycol, ethylene glycol, and dimethyl sulfoxide. It is also soluble in methanol-water and dioxane-water mixtures, belonging to the sulfonate class and melting at around 171°C. This yellow-to-brown compound is considered a naturally anionic surfactant, primarily used in paper, agrochemical, and construction industries. It acts as a surfactant in cleansers, a de-foaming agent in paper processing, and possesses antimicrobial and preservative properties, beneficial in animal feed production. As a sodium salt, it finds use in ceramics, rubber production, and various commercial operations, including paper processing, leather production, rubber vulcanization, and organic polymerization. Additionally, it serves as a water reducer in concrete mixtures for construction.
Market Drivers:
The demand for sodium lignosulfonate is diverse, driven by its use as a chemical additive across various industries such as construction, rubber, paper, textile, metallurgical, and agrochemicals. Its role as a water reducer in concrete and a mud viscosity reducer in petroleum drilling enhances its demand in petrochemicals and construction. Additionally, its applications in paper processing, animal feed production, and rubber vulcanization contribute to its market growth. Its widespread use in different sectors influences its procurement dynamics, with fluctuations in global demand directly impacting its procurement process.
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