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Empowering Industry 4.0 with leveraging big data analytics

The manufacturing industry is transforming essentially, owing to the advent of Industry 4.0 and its huge applicability for industrial purposes. The technology goes beyond the abilities of the manufacturing realm and transcends around to include technologies such as big data and analytics, Industrial Internet of Things (IIoT). 

What needs to be noted here is that this revolution within Big data analytics in manufacturing industry is predominantly rooted in the utilization of data or information. Big Data ecosystem has been around for a while, and companies are successfully applying its potential to generate insights which assists in solving the technological glitches.

With the establishment of Industry 4.0, Big Data assumed a more essential mantle of enabling the technology by helping furnish actionable insights. The Internet of things ecosystem makes it possible for machines to gain data intelligence from the surroundings using sensors and related systems. Simply put, Industry 4.0 cannot be imagined without the usage of Big Data in this technological environment.

Previously data has been known to reside in silos, bringing no value unless and until valuable insights are taken out of it. In the recent Industry 4.0 resolution, the core aim is to make this data accessible and available for the Manufacturing Execution System (MES) to act upon. 

Only then we can successfully establish an Industry 4.0 environment, where data is being proactively and constantly used to execute the manufacturing processes in a very defined way.

Data must keep floating in an Industry 4.0 setup; any glitch in this transmission can lead to discrepancies or anomalies in the process. An industrial process is the peak of millions of data bytes revolving across R&D labs, production plants, POS/Customer, dealers, and suppliers. When all this data is accessible for the MES to act upon, we truly realize the idea of a ‘smart factory.’

Also Read: The Nine Pillars Of Industry 4.0: Technological Advancements

The Applications of Big Data in Industry 4.0

The concept of the smart factory is deeply and closely associated with analytics and Big Data technologies. The capability to utilize copious amounts of data is critical to an Industry 4.0 setup and assists towards innovation and improvements for industry and the landscape. Big Data Analytics Services helps organizations save millions of time and buck simultaneously by identifying patterns and trends within similar and vast arrays of industrial datasets. 

Big Data surfaces as a saviour for organizations where they want to examine the time difference between data transmitted from two robots. This analysis indeed proves fruitful where an estimate is to be made on the robots’ efficiency to enhance plant productivity.

Furthermore, factories analyze and collate part-per-million defect data to identify design flaws in their latest manufacturing products, re-enforcing quality of production. In such a complex setup, organizations strive towards enhancing time to market. 

This can only be realized when issues or anomalies are detected before customers perceive it during the first feedback. Big Data helps spot the defects at a much earlier stage, say the design phase, so that crucial modifications can be made before the product is marketed. It’s only essential that we actively make use of Big Data as we move into an age of complete analytics, automation, and smart factories.

Industry 4.0 is the most refined technology in the manufacturing landscape at present. It’s mandatory to realize the full benefits of this technology; we must leverage and comprehend the extent of Big Data. The big data applications are the adoption of this new manufacturing trend are boundless, as the technology allows administrators to calculate the maintenance costs associated with the machinery to better plan to implement the process. As we get closer towards the end of the day, the terminal aim remains to save costs whilst reducing thousands of man-hours.

Conclusion

Therefore, it can be said that Industry 4.0 is more than just technology. It is about making fundamental changes in how manufacturing is done. 

There are new manufacturing industries and new manufacturing processes to go along with all the latest technology. It is about doing new things, creating new products, and providing capabilities that didn’t exist anywhere just a few years ago.

Written by Sachin Sharma