Concrete pumps are extensively used in the construction industry. With the rise in popularity, advanced development ensures success in challenging applications.
Concrete pumps enable the transport of concrete to form and mould, resulting in an increased speed of delivery. The use of concrete pumps varies depending on the end user and the quality of the concrete needed for construction work. Consequently, the optimisation and methods of concrete pumping have become an integral part of the concrete industry.
The rise in infrastructural development and investments are the key players for the need for concrete pumps in construction. Moreover, a high-capacity concrete pump is in trend nowadays. It can pump faster, easily lift buckets, and allow a seamless concrete flow. They are also able to pour concrete directly with a boom pump.
They are ideal for infrastructure projects such as flyovers, bridges, and metros; timely concrete delivery is essential for these projects, and RMS Concrete continues to fulfil them.
With the growing demand for ready-mix concrete across the UK, the need for pumping has increased, and the end-users are not yet completely aware of its mechanism, types, uses, advantages and limitations. This blog has covered these points to select the right concrete pump for your project efficiently.
Principle of Concrete Pump
The primary concrete pump was initially developed as a two-cylinder hydraulic pump. The piston draws the concrete from the hopper, and the other pushes it into the discharge output pipe. The cylinder must open towards the hopper and the discharge pipe.
With advanced technology, variations in the design of the pump came into existence to facilitate high-pressure pumping when concrete has to pump at different heights and lengths. The construction of high-rise buildings heartily welcomed this development.
How does it work?
It is operated by a skilled professional. The operator directs the pump’s boom or hoses to control the pump’s position and output.
The operator is also responsible for transporting the truck to the site, setting it up, cleaning it after use, and following up on necessary repairs.
Concrete Pump Types
Truck-Mounted Boom Concrete Pump
The boom pumps have a robust yet lightweight EZ clean, engineered for performance and durability. For additional safety, the hopper incorporates an RFID (Radio Frequency Identification) safety switch, which prevents it from operating with the grate open. It has optional features such as pump kits, concrete stop valves and automatic lighting systems.
These pumps can provide plenty of space, making it convenient to store everything required for your project. The advanced models use an Ergonomic Pump System (EPS) that optimises the pump and other functions. Integral to EPS, there is Ergonomic Output Control (EOC), which reduces fuel consumption, wear and noise and adjusts the speed per the delivery ratio.
They can be set up easily in low overhead clearance conditions. This truck is helpful for massive projects, especially when you need to place concrete in hard-to-reach locations.
Truck Mounted Boom Static Pump
Static pumps can carry off the 100-meter integrated water tank with an attached pipeline for high-pressure cleaning. It also provides an air compressor and pressurised air tank for cleaning these pipelines.
The pumps are also smaller than the boom pumps, making them easier to transport and manoeuvre around a job site. Because of its flexibility and lower volume capacity, it is a more commonly used pump for pouring concrete for smaller projects such as swimming pools or residential work.
Trailer Mounted Concrete Pump
Also known as stationary or static concrete pump, it can be used in any application, from pressure grouting and shotcreting to cement-based overlays and structural concrete. It is also used for manual additives such as fine concrete.
With a delivery pressure of around 68 bar and an output of 18 m³/h, it is called a power pump despite its low weight. It is transported to the site by attaching them to a suitable vehicle.
Truck Mixer Concrete Pump
It is a hydraulic, mechanical truck mixer. Hence, it is low on maintenance. These pumps are tailored to individual needs with the chassis, drum capacity, and pump size of the customer’s choice. It is helpful in places where truck-mounted trucks cannot reach. It is commonly used for interior refurbishing work.
Its torsion-resistant frame reduces wear and ensures stability during the operation. The various configurations of this pump provide versatility and enable it to reach each corner of your construction.
Specialised Usage Pump
As the name suggests, it is a different type of concrete pump and is considered a premium option. Designed for mines and tunnels, these skid-mounted and rail-mounted concrete pumps are commonly used due to their unique mechanism.
Purpose of Concrete Pump
It is primarily used to save time, money and human resources for small or large projects. Instead of carrying concrete to the intended site, the pump will help you pour it precisely where needed, irrespective of the barriers preventing a truck from reaching the area.
Uses of Concrete Pumps
- Widely used in high-rise buildings and other industrial buildings that need high-grade concrete.
- Preferable for the construction in narrow lanes.
Advantages of Concrete Pump
- The best and most convenient option for placing concrete at the site.
- Suitable for the inaccessible site.
- Reduces labour because concrete is placed directly at the desired location.
- Saves overhead costs.
- Ideal for all weather conditions.
- Guarantees high-quality work.
Limitations of Concrete Pump
- The price may be higher compared to other pumps.
- Generally, the budget for private property construction is lower than a commercial building. Hence, best suited for commercial buildings.
Conclusion
Concrete pumps generate more pressure and finish the job precisely. Additionally, more substantial needs to be delivered at greater heights. RMS Ready-mix Specialists are qualified to incorporate these requirements with various types of concrete pumps so that varied applications are covered.
Our specialists will help you decide on the ideal concrete pump for your project. It will guide them to suggest you a perfect option. However, sharing the vertical and horizontal distances and the substantial quantity would be beneficial.
If you have any questions or are looking for a concrete pump, call us at + 44 808 274 0949 or visit our website: https://rmsconcrete.co.uk/.
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