Glass packaging is the best option for the environment, but some problems arise during production and transportation. Don\'t worry; we are here for you. This article provides quick fixes for common issues when using glass bottles and jars. This will help you train your production team and fix significant problems efficiently.
Whether you are buying wholesale glass bottles or others, Here are some of the most standard glass packaging problems and their practical solutions:
Frequent Breakdowns in the Glass Bottle Filling And Packaging Line
All glass packaging materials must be inspected before cleaning. If washing is done manually, it must be checked before filling. Not a few customers unknowingly package their products in broken glass bottles. These bottles break during or after being closed. Therefore, customer early inspection saves your valuable wholesale glass bottles product and increases efficiency.
Goods Protection
While sustainable packaging helps protect the planet, your packaging must protect the things inside first. Depending on the nature of your product, you may need a more rigid container, such as wholesale glass bottles, than required for other items.
Delicate products such as toast may require solid outer packaging to prevent the development from crumbling inside. Airbags and double-layer packaging, commonly used in potato chip packaging, are two options to consider to protect your goods from damage.
Environmental Factors And Recycling
Although glass may require more energy to manufacture and transport, it is 100% recyclable, meaning that each time glass is recycled, there is no loss of quality in the resulting product. These wholesale glass bottles are also reusable as they can be washed and sterilized.
Most plastics are recyclable, but they can be degraded in each cycle. This means that when you recycle a plastic bottle and plastic tubes wholesale, it is not usually used to make another bottle but instead to make clothes or synthetic carpets. This process is often referred to as "downcycling."
Delayed Damage To Glass Packaging Materials
Check for thermal shock while charging. A sudden deviation of more than 42 degrees up or down can lead to the formation of microcracks in the wholesale glass bottles and thus breaking.
Damage To Glass Packaging Materials During Autoclaving After Filling
Please note that after bottling the product, 10 percent of the glass bottle must be empty to maintain the pressure created inside the bottle. For example, if you pour 200ml of liquid, the average BFC should be 220ml.
Problem With Sealing Cap
When packing more than 500 wholesale glass bottles daily, purchasing an air sealer is recommended because there is a leakage problem in manual packaging. Sometimes customers complain about leaks in the cap. We list possible solutions below: Be sure to turn the cap counterclockwise to place the nozzle properly on the neck of the bottle, then turn the cap clockwise to close it.
It can be softened by heating the inner plastisol of the lid. When the plastisol softens, it adheres tightly to the neck of the bottle. Cold-filled products are usually packaged in soft caps and plastic tubes wholesale, which can be requested from lid suppliers.
Considerable Lag In Charging Resulting In Loss Of Product
This problem requires staff training, especially in handling glass during disassembly and demolition. Maximum manual handling of bottles occurs during washing/unpacking and unpacking. It is essential to control these activities and adequately train the personnel involved in these activities.
Manufacture Of Anti-Fake Earmuffs For Glass Packaging Materials
To make earmuffs broken or damaged, you can use paper or neck seals that can be sealed with a heat gun for plastic tubes wholesale.
Freshness
Freshness is essential to the food industry. While some foods can be safely consumed for months, they may have a shorter shelf life for optimal taste and freshness. Wholesale glass bottles Packaging must consider the preservation of the goods at their peak up to the point of purchase. One package that guarantees freshness is the solution from the Premium Vials.
Packaging challenges come in many forms. Consumers are very concerned about the visual appearance of your packaging design. Find out more about packaging, containers, and accompanying lids, caps, and plastic tubes wholesale here at Premium Vials.