Advantages Of Hobbing Process

There are many methods of gear cutting manufacturing. Hobbing is one of the gears cutting processes that use hobs to cut different types of gears. The hobbing machine is a special kind of milling machine with teeth used for cutting. Hobbing costs way less than any other cutting methods and so it is used widely in its field. With different gear hob manufacturers in India, the hobbing tools are available easily. With several methods for gear cutting, it becomes difficult to choose which one to prefer. Make sure you make the right choice in choosing the cutting process according to your needs.

Here are some of the advantages of the hobbing process over any other gear cutting process:

1. Speed

Due to the simple design of the hobbing machine, it takes less time to operate and thus less production time. It is faster than many other gear production techniques as they take a large amount of time due to their complicated mechanical design. To make the productions even faster, it allows us to put multiple units of gears in the hobbing machine, all at the same time. This feature is remarkable for higher production at faster rates.

2. Flexibility

The hobbing process gives us the advantage of the flexibility to deal with different types of gears. There are different hobbing machines for a different type of gears. With different machine for each type of gear, the accuracy of the gear produced is improved. Each gear type receives special treatment from its kind of machine. Hobbing machines can be customized to cut gears with different cutting angles. It is always good to have options available.

3. Precision

The hobbing process results in high-quality gears with high precision and accuracy. Put into right hands, the hobbing machine can produce wonderful results. One important fact to notice is that its high speed and productivity has not compromised the quality of the gears. The gears produced are of completely satisfactory.

4. Applications

The hobbing process has many applications. It can be used to produce many different kinds of gear. Helical gears, worm gears, splines are a few examples of the large variety that it can produce. Spur gears are the gears that are often manufactured using the hobbing process. With the required tools, the hobbing process can produce almost every kind of gear that you need.

With so many advantages of the hobbing process, manufacturers see this as an opportunity to set its manufacturing units everywhere. There are many gear hob cutters manufacturers in India. A similar process called shaping can be used for producing internal gears. It offers some of the same advantages as hobbing. To choose a cutting method that one should prefer, compare all its advantages and disadvantages. This will help to get a clear idea on which method to choose as per your client’s requirements. We have compiled a list of the advantages of the hobbing process, to make the comparison easy for you and so that you could make the right choice.