Spring Washers Manufacturer – What Materials Are Used to Manufacture Spring Washers?
When it comes to Spring Washers, the most common material is steel. However, you can also find them in Copper alloys that offer non-magnetic and electrically conductive washers. Another choice is phenolic, which can reduce vibration while maintaining high tensile strength. Here are some benefits of phenolic washers. Listed below are some of the most common spring washer materials and their properties. To choose the right spring washer for your application, you should first consider the type of load that the spring washer is facing.
Steel is the most common material for spring washers
The material used to manufacture spring washers should have good elastic limits and tensile strength. Quality metals also offer good fatigue limits, which makes them ideal for small machine parts. The material’s Young’s Modulus is a measurement used to determine its load and deflection capacity. Steel is the most common material for spring washers. Steel spring washers are very effective for preventing loosening of a nut.
There are two main types of steel spring washers: wave and helical. Both of these types are widely used in thrust-loading applications. Although wave washers have less radial space, they offer increased load-bearing capability. Their thin shape minimizes the possibility of sharp edges. For smaller deflections, wave Spring Washers manufacturer are the ideal choice. Wave spring washers are best used in small-scale radial spaces.
Copper alloys offer non-magnetic yet electrically conductive washers
Steel is the most common material for spring washers, as it is easy to process and provides high tensile strength. Higher-grade steels, such as chrome vandium, are available as specialty washers, as are copper-nickel alloys. Copper alloys provide non-magnetic spring washers, but have lower strength values than steel. They are also non-magnetic, but electrically conductive, and have excellent corrosion resistance.
Typically, copper alloys contain nickel and beryllium, which give them an attractive silver color and good corrosion resistance. They are commonly used in plumbing assemblies, food and beverage equipment, and other products that require electrical conductivity and aesthetics. Copper-nickel alloys are non-magnetic, and have excellent mechanical properties. Copper-nickel alloys can withstand high temperatures, and are incredibly corrosion resistant.
Non-steel alloys offer high tensile strength with a small deflection range
Non-steel alloy spring washers are used in many different applications. They provide a small deflection range and are widely available in a variety of sizes. The most common sizes range from 0.031 to 0.500 inches in diameter. They have a high tensile strength but are also light in weight. Non-steel alloy spring washers are also easy to fabricate and can withstand temperatures up to 220 deg F.
Spring steels are normally produced in the form of flat bars, wire, sheets, and strips with a round cross section. They are available in different tensile strengths, allowing for higher production rates and reduced complexity. Most springs are linear, which follows Hooke’s law. For more information on springs, visit Thomas Supplier Discovery Platform.
Phenolic washers reduce vibration
Wave and phenolic spring washers both have a number of advantages. Wave washers are a good choice for absorbing axial end play. They are also very light and can minimize surface damage in machine settings. Wave washers are also more effective at reducing vibration, but they do not reduce the overall load capacity. This washer type is most effective in applications with low axial loads and a limited range of deflection.
A good example is the split lock washer, which has a slightly raised end. This washer applies spring pressure to mating threaded assemblies and prevents them from self-loosening. A nut with no spring tension will loosen under the Junker test. A phenolic spring washer, on the other hand, prevents self-loosing. Both types of washers are a cost-effective option for applications where vibration is a risk.
Non-steel alloys are available
In addition to steel, non-steel alloys are available for use in spring washers. For instance, Inconel 600 is harder than the equivalent steel. It is also precipitation hardened, which provides superior heat resistance. In addition, Inconel 600 also has good mechanical and corrosion resistance at moderately high temperatures. This metal is also used in cryogenic applications, and is commonly found in aerospace and chemical processing equipment.
Most washers are made from steel. It is easy to process and has high tensile strength. Other metals can be used for spring washers, such as chrome vandium alloy and steel-nickel alloy. Copper alloys are also used in some high-temperature applications, but their strength values are lower than steel. Copper alloys are a good alternative for spring washers, but they lack the corrosion resistance and non-magnetic properties of steel.
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