Choosing the Right Welding Automation System for Your Industry
There are several automation welding systems available in the market today for you to choose from. What should drive you to make the right decision is what you want to achieve with the WeldSaver system? The application plays a big role in choosing the right automated welding system. Most likely, what determines which equipment is necessary for your robotic system is the robotic systems integrator. Another factor that you will have to consider is understanding your options. The knowledge of different types of automated welding equipment will make the process of choosing the right welding system a breeze.
Getting the best from your robotic system demands acquiring the right type of automation welding system for your facility. The right WeldSaver system will also ensure that you get the best value for your investment. Failure to get the right robotic welding system for your application needs means that you want to achieve your full welding potential, which will hinder your goals. To help you make the right choice when picking a robotic system for your automated application, here are a few tips.
In an automated welding process, you need to consider the varying components options available. These options should go hand in hand with your specific welding requirements. Let’s check some of them.
Communication Intelligence
Crucial aspects of an automated welding water saver system include environmental communication and human-machine interface (HMI), and system controllers for parts movement, and robot controllers for tooling and motion. Welding needs vary since not all welders have the same goals and ambitions in welding processes. When it comes to data acquisition, you need to go for a communications system that has all the welding options to help you achieve your goals.
Features of the Work Cell
The work cell features needed highly depend on the parts that you need to weld using your automated WeldSaver system. Work cell features include turntables, positioners or shields, fixtures, and stationary tables. What will influence your choice is the weight, size, accessibility, and production volume of your parts. While smaller parts may require fewer work cell features that the robotic arm can easily reach, larger parts will require extensive fixturing and positioning. Therefore, you should be able to understand what work cell features are necessary for your robotic welding system.
Features of the Welding Robot
It is important to choose the right welding water saver, software, and work cell. While you are considering all these, forget to include the details of your welding process needs since it is equally critical. Your robotic welding application may require laser welding MIG or GMAW. The type of consumables that you are going to need will be determined by the application. Here, you will also need to consider feeding and contact tips, as well as the metal filler. To have the robotic system functioning at its peak, you need to ensure that you have gotten all the key details right.
You can’t rely only on a robotic systems integrator to help you determine the exact robot needed in your automation welding system. As much as it will help in choosing the right equipment for your welding needs, you also need to know the basics yourself to make it easier for you to secure the best robotic welding system that meets your exact welding needs.
Conclusion
Compared to manual welding, robotic welding has many benefits. However, you can only benefit from automated welding machines if you understand what your welding needs are. Understanding your application requirements is also critical when choosing the right WeldSaver system for your facility.